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Automatic beverages batching and processing system
Beverages batching and processing system is used to produce various still and carbonated beverages. It can be made as full automatic and semi-automatic by the budget. Generally it consists of liquefier tank/suger tank, raw batching/mixing tanks, filtration system,carbonation unit(for carbonated drinks),pasteurizer, finished tanks, Glycol chilling system, CIP cleaning system, Piping and valves, Full automatic/semi-auto control system, Beverage filling line,etc. Each system is customized uniquely by the requirement of beverage production receipt and process. All the tanks, valves and pipes which touch with liquid are made of food grade stainless steel 304 or 316L. CIP system can be designed as single route or multiple routes by the actual situation.
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E-mailAdvantages
1.It is a full automatic batching system. It can store 20 kinds of beverage recipe. You can choose and download the Recipe from the touch screen which you want to produce and all the set for this beverage will be ready
2.A full automatic CIP system works together with the batching system. Each tank and each section of pipes can be cleaned well automatically. Caustic solution and acid solution is dosed automatically by the coencentration setting in PLC. You can choose which sections you want to clean/wash. CIP working programming and pipes are completely designed by the cleaning requirement of the batching system.
3. There is a full automatic plate type flash pasteurizer to sterilize the beverages. It has separated CIP system to clean the pasteurizer automatically.
4.Whole system,such as tanks, pumps, pipings, are all made of food grade sanitary SS304. All the motors in pumps,agitators are used of ABB motor. Control system meet the American UL certificate. Electric parts and sensors are used as Siemens, Schneider, IFM,E+H,etc. The steam system is used of SPIRAX SARCO system.
Parameter
Each system will be customized by the beverage production process and Recipe.
|
NO. |
Name |
Specification |
Qty |
|
1 |
Liquefier tank |
1.Material:SS304; 2.Wigh high shear agitator, variable mixing speed with VFD; 3.Single wall, thickness:3mm; 4.Working volume:250Gallon, total volume: 325volume; 5.With pressure sensor; 6. CIP arm and 360 degree CIP spray ball; 7. With all the necessary fittings; |
1 |
|
2 |
Raw Batch tank |
1.Material:SS304; 2.Working volume:5000Gallon； 3.With mixing agitator, 4kw,variable mixing speed by VFD; 4.Single wall,thickness:4mm; 5.With pressure sensor and low level switch; 6.CIP arm and 360 degree CIP spray ball group; 7.With all the necessary fittings; |
2 |
|
3 |
Finished batch tank |
1.Material:SS304; 2.Working volume:5000Gallon; 3.With mixing agitator, 3kw,variable mixing speed by VFD; 4.Single wall,thickness:4mm; 5.With pressure sensor and low level switch; 6.CIP arm and 360 degree CIP spray ball group; 7.With all the necessary fittings; |
2 |
|
4 |
Full automatic pasteurizer |
1.Full automatic running; 2.SS316L Plate type heat exchanger, three sections, heat recovery; 3.All the other parts which touch with product is made by SS304; 4.SIEMENS PLC+HMI; 5.Inlet temperature:70F; 6.Pasteurization temperature:185F; 7.Holding time: 30Seconds; 8.Output temperature:80F; |
1 |
|
Glycol chiller |
1.Air-cooled type; 2.Glycol:R407/410A; |
1 |
|
|
Insulated glycol tank |
SS304,PU insulation; Insulation thickness:50mm, internal tank: 3mm,cladding tank 2mm; Store and chill the Glycol; Work together with the chiller; |
1 |
|
|
Glycol pump |
SS304,lifting:36meters |
1 |
|
|
5 |
Water centrifugal pump |
SS304,lifting 30meters. |
1 |
|
6 |
Syrup PD pump |
SS304,rotor type. Used after the syrup tank |
1 |
|
7 |
Syrup PD pump |
SS304,rotor type. Used after the liquefier tank |
1 |
|
8 |
Beverage centrifugal pump |
SS304,lifting 30meters. Used before pasteurizer |
1 |
|
9 |
Pipeline of batching system |
1.Full SS304 hard pipes; 2.Pneumatic automatic valves; 3.With all the associated flow meters, sensors, other associated fittings for matching the automatic batching; |
1set |
|
10 |
Automatic CIP system in Skid with 3 tanks |
1.PLC+HMI control panel with washing program; 2.Three 2000L insulation tanks: Alkali tank, Sanitizer tank, reclaim tank. 3.With plate heat exchanger to heat up liquid of each tank; 4. Automatic pneumatic butterfly valves; 5.Automatic dosing system of alkali and sanitizer; 6.Automatic steam control system with whole set of SPIRAX SARCO valves; 7.The washing of each section is full automatic; Washing recipe can be managed; |
1 |
|
11 |
Full CIP pipeline |
1.Full pipes and valves, fittings from CIP to batching system. Valves are pneumatic automatic valves, pipes are SUS304 hard pipes ; 2. PLC modules and associated program in control panel; |
1set |
|
12 |
Control system of batching system |
1.Full automatic batching programs; 2.Recipe can be set and managed from HMI; 3.Siemens PLC and HMI; 4.Schneider electric parts; 5.Water-resisted SS304 box; 6. Includes signal wires and power wires, wire tray; |
1set |
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